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metalwork tour (2 of 3)
Click here if you would like to arrange a visit to our factory
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NC Bender
One of the latest machines to be added to our factory is the NC bender. Computer controlled, this machine can
be programmed to produce accurate bends up to 180 degrees in 25mm and 51mm diameter tube. Suitable for brass,
mild steel or stainless tube, this machine can rotate the tube up to 180 degrees to produce 'S' bends or double
ramp bends.
In addition, ring rolling is also undertaken to produce large radius bends such as those used for foot and
handrails. Ring rolling is available for 6mm rod, 12.7mm tube, all sizes from 19mm to 63mm tube, and assorted
liner sizes.
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Welding
Our welding department undertakes a variety of welding processes to suit various materials and products.
Mig welding is used for steel material where strength of the finished item is of paramount importance. Tig
welding gives a neat finish and is used for visible areas on mild steel, stainless steel, brass and aluminium.
Gas brazing gives a neat join to brass material. And gas silver solder is used for small components where the
weld needs to be delicate and precise such as for locks or for welding brass to steel.
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Mirror & Satin Polishing
Mirror or satin polishing is undertaken entirely in house at our extensive production site. This ensures we
can provide customers with a high quality finish, either ready to use or ready for plating. Brass, stainless
steel, mild steel and aluminium products can be finished in either mirror polished or satin finishes.
The first process involves linishing or banding the items to take out any roughness or impurity from the metal.
Next, mopping is undertaken to remove band marks left from the finishing process. Finally the item is colour
mopped to give a perfect finish to the final product.
The polishing process uses a variety of machines depending on the size and shape of the product. Hand polishing
is undertaken for products unsuitable for machine finishing.
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